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Woodworking - 46
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year 10, Week 51, Day two (week 572)
(January 17, 2000 was my first carving day.)
01-02-11 Sunday

78 degrees, light breeze, good moving thin puffs, mostly sunny, a perfect day to be outside. Tired of the cold and snow, come down for a visit. This weather report is brought to you by the City of Pompano Beach department of Tourism.

I started by petting and feeding the cats. I figured out the way to please them the most. The backyard beast wants someone there, but does not want to be given attention at first. I give Scarface attention first. About the time his body language says he has had enough, I shift over to giving the backyard beast his attention as he is now ready. I get to give attention to two cats and they both "eat" it up.

One thing that comes with a chuck for the lathe, is what is called a worm screw. This is a special screw with deep threads, a square head with rounded corners. One drills a hole the diameter of the shaft, and then drive the screw in and it holds the wood really tight.
I decided to experiment by making a wooden holder for the worm screw. The way I was thinking of using this was to drive the worm screw into the wood. the chuck would hold that while I worked one side of the wood. I would then turn the piece around so the opened chuck would be against the wood, and the holder would fit over the head of the worm screw and also fit over the tail stock's live center (spins with the wood).
I drilled the wood to fit the flats of the wood and then worked the screw in, in stages, to fit nicely inside the hole. I took a piece of two by four and was trying to make a goblet bowl out of it. The first stage of making the outside of the bowl went pretty good. I then turned the piece around and tried to use my holder. I kept getting minor catches as I was trying to hollow out the inside and the piece would shift and wobble.
I did not make my piece fit over the tail stock but had the pin against the back of the piece of wood. I took a number of shortcuts on the setup and operation of the project. I could finish it with a strip sander and dremmel. I will try it again and maybe try to do it right for once....

I grabbed a piece of wood I thought was Black Olive, but is something else. It is hard. this piece of wood had some interesting pleats in it. I could have chosen either end as both had good design.
I decided where I wanted the centers, trued up the ends based on those centers on the band saw, and then started turning. I have another dress vase roughed out. this is rather interesting wood. I left the bark around the hem of the dress and because there are pleats, those areas of bark goes up the dress.
The end I chose to be the top, had a deep bark inclusion. I chose that to be the place for the arm holes to go through. It fit the design nicely.
I now have some grinding work to do. The way I make these is to turn a ring where the breast is. I then grind away everything that is not in front. The front then gets extra shaping along with the dress and the straps.
I have to make a design decision on this. I can have the two strap style dress I have done on my past two. There is the type where it is one strap that essentially starts on the right side, goes up over the left shoulder, and come back down to the right side in back. And then there is the type where it goes up in front and connects around the back of the neck leaving the entire back open. This is not the type of wood to do the strapless dress. that would be more for a major mistake.
I have a set of spade bits that has a hex end. I happened to notice I have a bunch of short extensions that can connect together and also fits the spade bits.
I have a chuck mounted on a taper that I can stick into the head stock or tail stock (after removing the live center). I mounted the chuck into the tail stock, put the spade bit into the chuck and drilled out the hole as deep as the chuck would let it. I then mounted the extensions and was able to go as deep as I had mentioned.
I decided I wanted it a little bigger diameter so I used my boring bar with the new square ended bit to make the hole just that much bigger at least near the top.
I drilled out the arm holes with my battery powered drill and a Forsner bit. the battery needed to be charged up some more. It almost did not have what it took to go out the other side of the wood.
This dress vase looks nice. so far.

I gathered together stuff for tomorrow's carving session. I have far more than I will ever need, but some of it is showing off. Some of it was not making a decision.
I have never taught anybody to carve, so this will be a new experience. I am planning to start with doing a pencil head, and then will then decide whether to do bodies depending on how well he does and how much time we feel we will have. I have plenty of pieces to show off as examples. I have a few different kinds of projects to work with too.
I will be having him carve on white pine, since that is cheap, available, and easy to carve, though not as good as basswood.
Watch, I will forget everything.

A couple years ago, I took all the bottles of paint we had, which was a lot, and sorted them into three stacks. One stack was in my carving kit. Another was for work at home, and a third was to be available around mom's house. It has been several years and I decided that the paint stored for Mom's house will never be used. I gathered it up today and took it home. I plan to paint some more greeting cards and I tend to paint my stuff here at home, so here is the best place for them to be. Also, I just don't have some colors I need and I know it is in that set.

Not carving, but I am working on a washcloth designed to use up some yarn. I am working with four different colors. I found I really like the effect, and realize I don't have enough yarn to finish it. I happened to have two of the colors already, but had to stop today to get the other two colors to finish up the piece. This was supposed to be a gift, but it is likely not going to leave the house.

I will see what I happens tomorrow.


~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Roger Stegman
rstegman@earthlink.net
rstegman@aol.com
"If you write, you are a writer. If you are not talented, you will not get published as often, or at all." - Scott Card
 
Posts: 4311 | Location: Sunrise Florida, USA | Mbr Since: 09-24-2003Reply With QuoteReport This Post
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year 10, Week 51, Day two (week 573)
(January 17, 2000 was my first carving day.)
01-03-11 Monday

I was indoors all day long and really did not notice what it was like outside. I think it was in the 70s, patchy clouds with blue sky, very light breeze. I do know that I have left my sliding glass door open the past few days since it has not gotten below the mid sixties.
This weather report is brought to you by the City Of Fort Lauderdale Department Of Tourism.

I spent the day with a friend of mine. He has a floor that is easy to sweep, so we decided to sit inside and carve.
I had given him a carving knife I made for Christmas and we sat there with our knives. I quickly figured out that he is not a carver, but he enjoyed learning how to use a knife. I carved a face vase, showing him how it was done, while he abused a piece of wood, taking it from square to round.
Most of the time we were talking, which was really the reason to be there. My friend he is staying with is not doing well and slept the entire time. I was there mainly as someone intelligent and interactive to talk to.
I carved a pencil head and made a couple shaving flowers, showed him some carvings I had done and discussed knife making. We then spent most of our time talking about our past and exchanging jokes. This was an excellent way to spend a day.

I forgot to mention yesterday that I made a blank for another baby dragon carving. I have one I already made to use as a pattern. I made a few cuts on that carving, and took a few shavings off two fairy carvings I had with me. Unless you knew where to look, one would never find evidence of anything on the two fairy carvings. I have to think about the changes a bit more.

Next week, I have a number of projects to work on. What I actually work on will be seen once I am there. I have two fairy carvings to work on, a baby dragon carving another block of wood marked with pen for another baby dragon carving, and I have a dress vase to carve details on. I also want to drill the two existing dress vases so they are as deep as they are supposed to be.
I also have a bunch of my old work that needs to be sanded and varnished to a new level of finish.

I have my art show on April 17th, and while that seems to be a long time, when you have time consuming work such as wood working, that is no time at all.

I will see what I actually do next week.


~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Roger Stegman
rstegman@earthlink.net
rstegman@aol.com
"If you write, you are a writer. If you are not talented, you will not get published as often, or at all." - Scott Card
 
Posts: 4311 | Location: Sunrise Florida, USA | Mbr Since: 09-24-2003Reply With QuoteReport This Post
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year 10, Week 52, Day One (week 574)
(January 17, 2000 was my first carving day.)
01-08-11 Saturday

75 degrees, 64 at nine, blue sky with tiny wispy puffs here and there, nice breeze. This weather report is brought to you by the City Of Pompano Department Of Tourism.

During the week

I finished another crochet wash cloth this week. This was my first attempt at four yarn crochet. It was not as good as I hoped, but much better than I expected. I have another wash cloth on the hook.

Saturday

After breakfast we did some yard sailing. I picked up some game boy protective cases and some books that are for ideas for woodworking and crochet.
I fed and petted the cats before I thought about getting my stuff out.

I unloaded the car of all the carving stuff I had because of my Monday session of wood carving. I intended to empty it all out and re-sort it, but that never happened.

My first project was to mount the spade bit in the lathe with the drill chuck and drill the dress vases to a better depth. My spade bit is smaller than the Forsner bit I started with. I had to hold the vase with my hands and push it onto the drill as it cut away the wood. On the vase I made last week, it slipped out of my hand and thwacked my fingers. No damage. I turned the lathe off, remounted the vase and finished my drilling. My brother might be making a drill extension for me. If he does, I will take a Forsner bit to the inside of all three and clean up the insides. If not, I will go with what I already have.

I decided that some plastic tray baskets I had on the second shelf of my tool cart should be on top where it is easy to dig into them for stuff. emptied the cart in sections, emptied the baskets so I could sort them. I dug out a big wire basket out of the shed and stuck that on the bottom shelf and stuck all my wood face plates and unfinished platters in the basket. some bits of wood went into there too. this basket allowed me to hold more there.
I have several tool rests and they went onto the second shelf along with a pair of vices that we intended to bolt down onto the cart.
After I sorted the baskets I loaded them up and they are on top. they will allow stuff to be stuck on top and they will stay there. I did find a number of things I forgot I had or could not find.

I took a piece of Norfolk Island Pine I have left and started on making it a face vase. I got the basic shape of the face, the nose sticking out, the mouth and eye area set in. They are rings and hollows around the piece.
The fun part is deciding the eyes that will go to each face as some are close and some are far apart, some are lower than the others. That will be design work.
I started hollowing it when it started wobbling. I found out a bit later than the tenon I made on the bottom for the chuck to hang onto, broke right off. I will have to re-center the piece. I won't touch the outside as that is going to be carved anyway, but I know I won't get it exactly centered. Usually that does not make any difference as long as the wobble is not horrible.

I have my bit holders for the boring bar. A few weeks ago, I was shown where someone made a pipe into a turning tool. I wondered where I could find the right kind of pipe for that kind of work.
While emptying out the baskets, I found just the right kind of pipe. I was not sure where the hack saw was. I cut a short length from the piece of pipe I found and then cut the segment in half length way so I had two half circles.
I used some dremmel cutting disks and went through nearly a dozen of them in the process. I think a hack saw might have been better.
One half I set in the vice and squeezed it into a sharper curve. I then drilled holes in both of them.
I fitted the narrow one on a bit holder and sharpened it. I did not have the cutting edge right, but it did do some cutting. I found that it needed to be up against the boring bar itself to keep from turning so I took my bit holder in the grinder and ground away the shoulder. It was not pretty, but it did do the job. that was a test of concept there.
The concept of using pipe for a turning tool will work. there is a lot I would do differently, starting with a longer piece of pipe. I might leave the pipe un split so the whole thing has more strength. I would put the bit holder on the inside of the pipe and mount it upside down so the cutting edge would be closer to center.
I have some rod material and I might drill and tap a rod and use that to hold the pipe bit rather than my normal bit holders. It would fit in the pipe's curve better.
I will see if my brother comes up tomorrow, and if he brings his truck. He will have a way to cut the pipe better and I will test my concepts more.
I do love tool making

I took my strip sander and sanded on the dress vase I started last week. I remove the raised ring that will be the breast, from the back and sides of the vase. I have more there than will be needed, but when I do the final shaping, I will bring that into proportion.
I still have not decided on the strap design I want to use. Each has an advantage of design, and each has problems. I could go strap less, one strap, two straps or backless (strap around the back of the neck). I figure I will do what I have to do around the rest of the vase and then make my final decision.

Tomorrow, I want to do some carving. I have two fairies, a baby dragon, a face vase and a dress vase to carve.
I will play around with more tool making, and might also turn something just for fun. I would not cry if I started another dress vase.
I also need to sort my wood carving stuff again. My kit that goes in the truck needs to be complete now that I have located a bunch of the pieces for it.

I will see what I actually do tomorrow.


~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Roger Stegman
rstegman@earthlink.net
rstegman@aol.com
"If you write, you are a writer. If you are not talented, you will not get published as often, or at all." - Scott Card
 
Posts: 4311 | Location: Sunrise Florida, USA | Mbr Since: 09-24-2003Reply With QuoteReport This Post
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year 10, Week 52, Day Two (week 574)
(January 17, 2000 was my first carving day.)
01-09-11 Sunday

74 degrees, 62 degrees early morning, blue sky, a few widely dispersed puffs more toward the horizon, gentle breeze, the sun felt good. This weather report is brought to you by the City Of Pompano Beach Department of tourism. If you don't like our weather, come and experience ours.

I fed and petted the cats. Scarface ate his fill and wandered away. The beast of the back yard pretended to be a cat and returned periodically to receive attention in the manner of a creature that thought it was a god.

It appears like I am about the only one who is not sick in my family. I dropped off my last two wash cloths to my Niece-in-law for her 8th anniversary and both she and my nephew are sick. My brother and sister in law are sick, and so is my mom. They seem to have different problems.

I played around with my new bits a bit more. they are made all wrong. I sharpened and shaped them more, and tested them. AS bad as they are made, they showed me the concept will work. I just have to cut the pipe differently.
I have a tap set and cannot figure out what I did with it. I was going to drill and tap a rod that fit my boring bar and use that to hold the bits. Since I could not find it, I used what I had.

I remounted my face vase blank and got one end centered, but the other end was too far off. I was dealing with a rough interior on one end and mis-located the center of the end. I put a tenon on the centered end and when mounted in the chuck, it was way too far off. I will do it right next week.

I carved the newest dress vase. I call it the Monroe dress, as in Marilyn Monroe, who had a famous dress similar to this. While I was grinding on it, I was thinking that I really don't know what a dress really looks like and really have not studied the female form for carving. Somehow, I get the design to look right each time. I was then thinking about how I never was taught body form or three dimensional design. I simply started carving and got it right. If I had to explain it, I could not. Luckily, unless you are totally wrong, it will look acceptable because people are quite variable.

I am varnishing the dress vases now. I like to soak the pieces in wipe-on varnish so it gets into every crack and cranny, and gets deep into the wood. I will then use spray varnish to build up coats, sanding between some coats, until they are shiny.

I cashed a Sears Gift card and got some stick-on sand paper for my disk sander and some spade bits. This bit set has hex ends so they will fit into my extensions. I will be able to drill holes up to a large size. with my extensions, I can go as deep as I need. Now if My brother makes the Forsner bit extension I asked for, then that is something else. I do have something to work from anyway. I could never get to my dad's spade bits in the garage. Too much stuff in the way.

Next week, I will hollow out the face vase so I can start carving. I might cut the pipe I have and make new turning bits to play around with. I now have some idea of what I am doing and doing wrong.
I have loads of carving to do. Two fairies, a baby dragon or two, a face vase, some ornaments, just to name a few.

I will see what I actually do next weekend.


~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Roger Stegman
rstegman@earthlink.net
rstegman@aol.com
"If you write, you are a writer. If you are not talented, you will not get published as often, or at all." - Scott Card
 
Posts: 4311 | Location: Sunrise Florida, USA | Mbr Since: 09-24-2003Reply With QuoteReport This Post
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